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  Insulating Material

TYPICAL AND AVERAGE DATA OF INSULATING CASTABLES
Sr.No. Brand Name
Al2O3
Fe2O3
B.D.
Cold crushing strength
(kg/cm sq)
Min
-
-
-
Thermal
PLC  %
Service
% Water
Grain
Application Area
-
(%)
(%)
gms/CC
-
-
-
-
Conductivity
Max
Temp°C
condition
size
-
-
Min
Max
at 110 °C
Dried at
Fired at     
-
-
Max
Temp°C
Max
Temp. ºC
(mm)*
-
-
-
-
-
at 110 °C
at 800 °C
at 1100°C
1300°C
kcal/
at
-
-
-
-
-
-
-
-
Hrs.
Hrs.
Hrs.
-
M/hr/c
sprrip
-
-
-
-
-
-
-
-
Min
Min
Min
-
-
tape
-
-
-
-
CONVENTIONAL CASTABLES
1.     Tata Incast Airlite
20
3
0.5
8
4
4
-
0.1(1000° C)
± 1
1000°C
110-120
0-5
back up lining
2.     Tata Incast Verlite
15
5
0.6
10
4
4
-
0.1(1000° C)
± 1
1000°C
90-100
0-5
back up lining
3.     Tata Incast 5
25
5
0.7
10
6
7
-
0.15(1100° C)
± 1.5
1050°C
60-70
0-5
Breaching oil seal & heater Back up 
4.     Tata Incast 7
25
5
0.8
14
8
10
-
0.15(1000° C)
± 1.5
1100°C
60-70
0-5
Breaching oil seal & heater Back up 
5.     Tata Incast 9
25
4
1
20
8
10
-
0.29(1100° C)
± 1
1100°C
50-60
0-5
Petroleum industry reformer
6.     Tata Incast 9HS
24
4
1
25
10
12
-
0.3(1100° C)
± 1
1300°C
50-60
0-5
Petroleum industry reformer
7.     Tata Incast 11
35
4
1.25
40
30
50
80
0.3(1100° C)
± 1
1300°C
40-50
0-5
Heater stacks duct  in petrochem industries
8.     Tata Incast 11L1
45
15
1.25
60
50
40
70
0.35(1100° C)
± 1
1300°C
40-50
0-5
Heater stacks duct  in petrochem industries
9.     Tata Incast 13
35
35
1.4
60
40
50
100
0.3(1300° C)
± 1
1350°C
40-50
0-5
Heater stacks duct  in petrochem industries
10.   Tata Incast 13L1
45
15
1.45
130
50
55
70
0.4(1300° C)
± 1
1350°C
40-50
0-5
Heater stacks duct  in petrochem industries
11.   Tata Incast 15
38
3.5
1.5
90
60
60
90
0.45(1300° C)
± 1
1350°C
30-50
0-5
Heater stacks duct  in petrochem industries
12.   Tata Incast 15L1
48
1
1.5
150
90
60
90
0.49(1300° C)
± 1
1350°C
40-50
0-5
Heater stacks duct  in petrochem industries
13.   Tata Incast BA HS
95
0.1
1.8
70
50
80
120
0.88(1000° C)
± 0.5
1750°C
15-20
0-5
Heater stacks duct  in petrochem industries
-
--
-
-
-
-
-
1650ºC
-
-
-
-
-
-
14.   Tata Incast 8S
-
4
0.8
25
15
12
30
0.23(1000° C)
± 1
1200°C
40-50
0-5
Heater stacks duct  in petrochem industries
-
-
-
-
-
-
-
1200ºC
-
-
-
-
-
-
15.   Tata Incast 10S
-
6
1.1
25
15
12
-
0.22(500° C)
± 1
1100°C
40-50
0-5
Heater stacks duct  in petrochem industries
Grading - 95%min wil pass through maximum grain size indicated
 
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