Refractory, Refractories Material, Castables, Coating Mass, Basic Bricks, Insulating Castables, Silica Bricks, Fire Bricks.
 
Refractory
Fire Bricks
Insulating Material
Basic Bricks
Castables
Acid Proof Materials
   

  Castables
TYPICAL AND AVERAGE DATA OF BASIC MORTARS,CASTABLE & PATCHING MASS
BRAND NAME
Mgo
Cr2O3
SIO2
Setting
Grading
Sintering
CCS
Aplication Area
-
(%)
(%)
(%)
-
mm
(Deg.C)
Kgs/cm2
-
-
Min
Min
Max
-
-
-
Min
-
BASIC MORTARS, PATCHING MASSES
-
-
-
-
-
-
-
-
Tata-MGRM
85
-
8
Ceramic
0-0.5
1600
-
For laying magnesite bricks for laying
Tata-MGWM
8
-
4
do
0-0.5
1600
-
For laying low iron and high grade 
-
-
-
-
-
-
-
-
magnesite bricks in glass tank
-
-
-
-
-
-
-
-
regenerator checker
Tata-MGW (I)M
92
-
2
do
0-0.5
1650
-
For laying high purity magnesite                          
-
-
-
-
-
-
-
bricks
Tata-MCM
60
15
-
do
0-1.0
1650
-
For laying of magnesite chrome 
-
-
-
-
-
-
-
bricks
Tata CMM
40
25
-
Ceramic
0-1.0
1600
-
For laying  magnesite chrome 
-
-
-
-
-
-
-
bricks
Tata-DBMCM
65
15
2
do
0-0.5
1600
-
For laying DBMC bricks
Tata-CTM
-
40
-
do
0-1.0
1400
-
For laying  chrome bricks
Tata-Patch-MCLP
50-55
15-20
-
Chemical/
0-0.5
1200
-
O.H.launder patching mass
-
-
-
Ceramic
-
-
-
Tata-spray-c
12
40
-
do
0-0.5
1200
-
Spraying compound for OH
-
-
-
-
-
-
-
-
roofs & doors
Tatacast-CH 15*
15
35
Cao 6%
Hyd.
0-5
1300
200 mm
For copper & paper industry up to
-
-
-
-
-
-
-
at 110°C
1500 °c Max
* Grading 95°C min. will pass through the maximum grain size indicated.
 
TYPICAL AND AVERAGE DATA OF GUNNING MASS
BRAND NAME Mgo SIO2 Setting Grading* PCE After firing at 1500 °c/2 Hrs.  Aplication Area
-- (%) (%) -- mm SK P.L.C.(%) CCS Kg/cm2 --
- Min Max - - Min Max. Min --
BASIC GUNNING MASS -- -- -- -- -- -- -- -
Tata-Gun-P 80 9.0 Chemical 0.3 38 -2 200 Gunning Material for EAF EBT (Cap<50MT)
Tata-Gun-S 80 9.0 DO 0.3 38 -2 200 DO
Tata-Supergun-P 85 4.0 DO 0.3 38 -1.5 200 Gunning Material for BOF & EAF
Tata-Supergun-S 85 4.0 DO 0.3 38 -1.5 200 DO
Tata-Gun-RH-CR 85 4 DO 0.3 38 -1.5 200 Gunning Material for RH snorkel repair
Tata-Gun-RH-CR 80 9.0 DO 0.3 38 -2 200 --
*Grading  95 % Min. will pas through the maximum grain size indicated -- -- -- -- -- P=Phospate Bond, S=Silicate Bond, CR=Chromate Bond
 
TYPICAL AND AVERAGE DATA OF BASIC RAMMING MASS
BRAND NAME
Mgo
-
SIO2
Fe2O3 %
Setting
Grading
Sintering
Appl.
Aplication Area
-
(%)
-
(%)
Max.
-
mm**
Temp C
Temp°c
-
Min
-
Max
-
-
-
Min
Max.
-
BASIC RAMMING MASS
-
-
-
-
-
-
-
-
-
Tata-RAM M-95
94
-
1.5
-
Chemical
0-5
1550
1750
Ramming of tap hole of BOF
Tata-RAM M-90
90
-
3.5
-
Chemical
0-5
1550
1750
Various aplications in ferrous and non-ferrous ind.
Tatahearth-1
85
-
5
6
Ceramic
0-8
1200
1750
Dry ramming mass for EBT/UHP/EAF bottom
Tatahearth-3
75
CaO-15 min
1.5
6
Ceramic
0-8
1200
1750
Dry ramming mass for EBT/UHP/EAF bottom
Tatahearth-2
80
CaO-8 min
1.5
6
Ceramic
0-8
1400
1750
Filling Mass for EBT Tap Hole
Tata-freetap-1001
90
-
7
1
Ceramic
0-6
-
1750
Filling Mass for EBT Tap Hole
Tata-Prechp-100-II
45
-
-
-
Chemical
0-6
-
1750
Filling Mass for EBT Tap Hole
Tata-ram-M84
83
-
8.5
-
Chemical
0-5
1550
1750
For construction & repair
Tata-ram-M84 Super
84
-
6
-
Chemical
0-5
1550
1750
cold & hot condition
Tata-ram-M86
85
-
8.5
-
Chemical
0-5
1550
1750
Mettalurgical Furnaces
Tata-ram-M86super
86
-
5
-
Chemical
0-5
1550
1750
operating on Basic slags
Tata-ram-M84A
84
-
8.5
-
Chemical
0-5
1500
1750
like EAF / OHF
Tata-mag-M84
84
-
8.5
-
Chemical
0-5
1400
1700
-
Tatafet-M84I
84
-
8.5
-
Chemical
0-5
1550
1750
Fettling mass of electric arc furnace
Tatafet-M84II
84
-
6
-
Chemical
0-5
1550
1750
Fettling mass of electric arc furnace
Tatamag-FC
90
-
-
-
Chemical
0-5
1550
1750
EOF and Tap Hole of BOF
Tataram-MC-70
65
-
-
-
Chemical
0-5
1200
1700
Fettling & Gunning the slag line of EAF
Tataarm-MC-I
*96
%F.C=5.0 min
1
%Cao:2
Chemical
0-6
1550
1750
Mag-carbon ramming mass for BOF & Ladle furnace
Tata-MCK-17
55
%Cr2O3 14 min
-
Chemical
0-5
1500
1750
Coating matrial for not tundish practise
Tatamag-C
65
-
-
-
Chemical
0-5
1200
1750
Fettling mass for EAF tundish coating etc.
Tata-MCLP
50
%Cr2O3 15 min
-
Chemical
0-5
1200
1700
Ramming & patching of steel launder in OHF
*MgO (%) in DBM used   ** 95 % Min will pass through the maximum grain size indicated
 
TYPICAL AND AVERAGE DATA OF BASIC RAMMING, PATCHING & COATING MASS FOR
INDUCTION FURNACE
-
Mgo
Cr2O3 %
Al2O3
Setting
Grading
Sintering
Application 
Aplication Area
-
BRAND  NAME
(%)
Min
(%)
-
mm*
Temp°C
Temp°c
-
Min
-
Min
-
-
Min
Max.
BASIC RAMMING , PATCHING MASS FOR INDUCTION FURNACE
Tataram-LM(C)X
70
8
-
Chemical
0-5
800
1750
Furnaces melting stainless steel
Tatram -LM(A)X
70
-
15
Chemical
0-5
800
1750
Spinel bond for alloy steel with high Cr.Nl Mn. And special steel.
Tataram-LMX
85
-
-
Chemical
0-5
800
1750
Furnaces melting stainless steel
Tataram-LM(A)X25
65
-
22
Chemical
0-5
800
1750
Spinel bond for alloy steel with high Cr. . Mn. And special steel.
Tataram-LM(CA)X
65
8
4
Chemical
0-5
800
1750
For alloy steel & stainless steel melting furnaces.
Tatapatch-LM(C)X
70
8
--
Chemical
0-2
800
--
Patching mass for basic induction furnace.
Tatacoat-M
88
-
--
Chemical
0-0.5
--
--
Protective coil lining material for high frequency
-
-
-
-
-
-
-
-
induction furnace
-
*95 % min. will pas through the maximum grain indicated.
 
TYPICAL AND AVERAGE DATA OF FIRECLAY  & HIGH ALUMINA CASTABLES
Sr.No. Brand Name
Al2O3
Fe2O3
B.D.
-
-
-
PLC
Refracto-
Service
Grain
Application Area
-
(%)
(%)
gms/CC
-
C.C.S(kg/cm sq
-
%
riness
Temp°C
size
-
-
Min
Max
at 110 °C
-
-
-
Max
Temp°C
Max
mm
-
-
-
-
-
Dried at
             
Fired at     
-
-
-
-
-
-
-
-
-
-
at 110 °C
at 1400 °C/
at 1550C/
-
-
-
-
-
-
-
-
-
24 Hrs.
3 Hrs.
3 Hrs.
-
-
-
-
-
-
-
-
-
Min
Min
Min
-
-
-
-
-
MEDIUM DUTY CASTABLES  :  ( FIRE CLAY CASTABLES )
1.       Tatacast FH 14
40
2.5
1.9
250
350
-
±1.5
1580
1450
0-5
Boilers,foundry ladles, Ash hoppers
-
-
-
-
-
-
-
(1400º C/2H)
-
-
-
-
2.       Tatacast FH45
45
4
2.1
250
350
-
±1
1580
1400
0-5
Boilers,foundry ladles, Ash hoppers
-
-
-
-
-
-
-
(1400º C/2H)
-
-
-
-
3.       Tatacast FH45(HS)
45
4
2.25
400
400
-
±1
1580
1350
0-5
Boilers,foundry ladles, Ash hoppers
-
-
-
-
-
-
-
(1350º C/2H)
-
-
-
-
4.       Tatacast FH 70
70
5
2.5
350
450
-
±1
1680
1450
0-5
Boilers, incinetors, cement cyclones
-
-
-
-
-
-
-
(1400º C/2H)
-
-
-
-
HIGH DUTY CASTABLES :     ( HIGH ALUMINA CASTABLES )
1.       Tatacast AH 50
50
1.5
2.1
350
250
400
±1
1660
1500
0-5
Furnace walls, Preheaters
-
-
-
-
-
-
-
(1500º C/3H)
-
-
-
-
2.       Tatacast AH50S
50
1
2.15
350
250
400
±1
1700
1550
0-5
Furnace walls, Preheaters
-
-
-
-
-
-
-
(1500º C/3H)
-
-
-
-
3.       Tatacast AH50(HS)
50
1.3
2
400
250
400
±1
1640
1500
0-5
Furnace walls, Preheaters
-
-
-
-
-
-
-
(1500º C/3H)
-
-
-
-
CONVENTIONAL CASTABLES 
4.       Tatacast AH 60
60
1
2.2
350
250
450
±1.5
1680
1600
0-5
Burner blocks Reheating furnace
-
-
-
-
-
-
-
(1500º C/3H)
-
-
-
-
5.       Tatacast AH 60(HS)
60
1
2
450
250
450
±1.5
1680
1600
0-5
Burner blocks Reheating furnace
-
-
-
-
-
-
-
(1550º C/3H)
-
-
-
-
6.       Tatacast AH 70
70
1.5
2.5
400
300
550
±1.5
1760
1650
0-5
Cement kilns furnace wall, Tundish
-
-
-
-
-
-
-
(1550º C/3H)
-
-
-
-
7.       Tatacast AH 80
80
1.5
2.7
550
300
550
±1.0
1780
1700
0-5
DRI Kins, Tundish ladles
-
-
-
-
-
-
-
(1550º C/3H)
-
-
-
-
8.       Tatacast AH 90
90
0.8
2.8
600
300
550
±1.0
1800
1700
0-5
Relating furnace, Ladles , Tundish
-
-
-
-
-
-
-
(1550º C/3H)
-
-
-
-
9.       Tatacast AH 90(HS)
90
0.6
2.8
800
300
550
±1.0
1830
1750
0-5
Relating furnace, Ladles , Tundish
-
-
-
-
-
-
-
(1600º C/3H)
-
-
-
-
10.       Tatacast AH 95
95
0.5
2.8
300
250
550
±1.0
1830
1750
0-5
High Temperature Furnace
-
-
-
-
-
-
-
(1650º C/3H)
-
-
-
-
*    All castables have minimum CCS of 200 kg/cm±² at 800ºC/4 hrs. 
Grading - 95%min wil pass through maximum grain size indicated
 
TYPICAL AND AVERAGE DATA OF LOW CEMENT H.A. CASTABLES
Sr.No. Brand Name Al2
O3		 Fe2O3 B.D. Cold
crushing
strength
(kg/cm sq)
Min		 - - - PLC 
%		 Service Refractor- % Water Max Grain Application Area
- (%) (%) gms
/CC		 Dried at Fired at      - - Max Temp°C iness to mix by size -
- Min Max at 110 °C at 110 °C at 800 °C at 1100
°C		 1500°C Temp
°C		 Max Temp°C Wt. mm -
CONVENTIONAL CASTABLES
1.    Tatacast LC50 50 1.25 2.4 700 800 900 1000 ± 0.1 1550 1720 5.5-6.5 0-5 Cement Kiln DRI kiln incinerators
- - - - - - - - (1500
ºC
/3 hrs)		 - - - - -
2.    Tatacast LC60 60 1 2.7 700 800 900 1000 ± 0.1 1600 1800 5.5-6.5 0-5 Cement Kiln DRI kiln, incinerators
- - - - - - - - (1500
ºC
/3 hrs)		 - - - - -
3.    Tatacast LC70 70 1.5 2.8 750 800 900 1000 ± 0.8 1600 1800 5.0-6.0 0-5 Cement cooler, tundish ladle back up 
- - - - - - - - (1500
ºC
/3 hrs)		 - - - - -
4.    Tatacast LC70S 70 1 2.8 750 850 950 1100 ± 0.8 1600 1800 4.5-5.5 0-5 Cement cooler ,throats, tundish ladle back up 
- - - - - - - - (1500
ºC
/3 hrs)		 - - - - -
5.    Tatacast LC70Super 70 0.6 2.8 800 900 1000 1200 ± 0.5 1600 1800 3.5-4.0 0-5 -
- - - - - - - - (1400
ºC
/3 hrs)		 - - - - -
6.    Tatacast LC80 80 1.8 2.8 800 900 1000 1200 ± 0.1 1650 1800 4.5-5.5 0-5 DRI kiln, Alumina kiln
-- - - - - - - - (1550
ºC
/3 hrs)		 - - - - -
7.    Tatacast LC80S 80 0.8 2.9 800 900 1000 1200 ± 0.1 1650 1800 4.0-5.0 0-5 DRI kiln, Alumina kiln
- - - - - - - - (1550
ºC
/3 hrs)		 - - - - -
8.    Tatacast LC90 90 1 3 950 950 1100 1200 ± 0.5 1750 1800 4.0-5.0 0-5 Nose rings Striker pads Launders
- - - - - - - - (1550
ºC
/3 hrs)		 - - - - -
9.    Tatacast LC90S 90 0.5 3 950 1000 1100 1200 ± 0.5 1750 1830 4.0-5.0 0-5 Nose rings Striker pads Launders
- - - - - - - - (1550
ºC
/3 hrs)		 - - - - -
10   Tatacast LC94 94 0.4 3 1000 1000 1100 1200 ± 0.5 1750 1830 3.5-4.5 0-5 Well blocks ,EAF delta, Lances
- - - - - - - -

(1550
ºC
/3 hrs)

 - - - - -
11.  Tata cast LC96SFC 96 0.1 3 550 600 700 800 at ± 0.5 1800 1830 6.0-7.0 0-5 HCP reformers
- - - - - - - 1600°C (1650
ºC
/3 hrs)		 - - - - -
12   Tatacast LC-120Z 40 0.8 2.8 650 - 700 1200 ± 0.5 1500 - 4.0-5.0 0-5 Cement rotary kiln 
- - ZrO2
=10		 - - - - - (1500
ºC
/3 hrs)		 - - - - -
13   Tatacast LC-150Z 60 0.5 2.8 800 - 1000 1200 ± 0.5 1500 SK36 6.0-7.0 0-5 Cement rotary kiln 
-- - ZrO2
=20		 -- -- -- -- -- (1500
ºC
/3 hrs)		 --- -- -- -v --
14   Tatacast LC-60
(SP)		 60 0.8 2.4 900 800 700 ± 0.5 1200 - - 7-7.5 0-5 Sponge iron industries
- - - - - - - - (1200
ºC
/3 hrs)		 - - - - -
(*) HMOR at 14000 C/3 hrs.= 60 Min, Abradability index = 115 (mm) , CO-test 's no disintegration up to 200 hrs.
Grading - 95%min wil pass through maximum grain size indicated
 
 
                     Home       |       Profile        |         Products        |        Contact       |      Enquiry        |  
                         Designed & Hosted by : MID Promoted by : GID